AutoPipette

Aim

This project explores semi-automated liquid handling, addressing the fatigue and inconsistency caused by repetitive manual pipetting. The aim was to design a handheld device that reduces reliance on manual technique through motorised actuation and real-time guidance, while keeping the familiar feel of a standard pipette.

Solution

AutoPipette is a semi-automated handheld pipette combining motorised plunger actuation with real-time orientation guidance, closing the gap between manual pipettes and full lab automation at a fraction of the cost.

Product Engineering Technical Report Writing DFMA Medical Device Design PCB CAD

GROUP PROJECT: Product Design Engineering 2026
KEY CONTRIBUTION: Mechanical designer · PCB design · DFMA

Click to view PDF Portfolios

The Process

We moved through research, control systems, mechanical engineering and compliance in parallel, each phase informing the next.

Research

Research

Fatigue problems were identified via teardown and morphological analysis of existing pipettes, converging on lead-screw actuation and a familiar handheld form.

Electromechanics

Electromechanics

Force and volume calculations validated the lead-screw drive; iterative seal design solved airtightness, and a custom PCB consolidated control and sensing.

Systems and control

Systems & Control

A complementary filter and finite state machine delivered stable, reliable feedback, verified via breadboard testing before PCB integration.

DFMA and market

DFMA & Market

DFMA and tolerancing shaped a production-ready design; CE/UKCA/ISO 8655 compliance and branding completed the path to market.

The Details

  • TFT Display

    Displays experiment settings and status.

  • Custom PCB

    Fully integrated PCB for slim profile and
    easy assembly.

  • NEMA 11

    High-torque stepper motor for precise control.

  • PC Tube + Plunger

    Internal air piston that drives liquid up
    the pipette tip.

  • Guide Rail

    Translates rotary motor movement to linear drive.

Flat-Pack Packaging

Folding carton supports efficient stacking
during storage and distribution; the PET insert
prevents damage during transportation.

User Guide

Supports the safe operation, setup and
maintenance of the AutoPipette.